Seat Foams
Rojac are specialists in moulded seat foams and have completed hundreds of prototype and development projects for many major OEM's around the world, this includes CNC milling seat foams, armrests, headrests and interior trim, rapid moulding and production moulding of seat foams from single seat cushions to full car sets.
CNC Milled Seat Foams
No tooling, first off seat foams CNC milled to CAD data, soft foams 4 - 20 kPa, pre moulded blocks, automotive grade, dual hardness with synthetic skin, trim wires, velcro, clips and frames all included, production intent foam seat cushions without tooling costs.
Ideal for prototype, concepts cars and show cars with very rapid lead times of days rather than weeks.
Prototype moulding for H point, trim development and comfort development.
Milled and shipped worldwide.
Rapid Prototype Seating
From CAD to moulded seat foam production-intent PU part in typically 7-10 days.
Ideal for Automotive seat foam moulding development.
Dual hardness, moulded in inserts including trim wires, hook and loop systems, wireframes, clips, production-intent foams for trim development, comfort trials and H point adjustment, DV builds, including variable and dual hardness and density.
Rapid tooling can be modified material or or off.
Production Moulding
Specialist seat foam moulders full production moulding facility with high pressure foam machine and carousels moulding HR MDI Automotive grade flexible foams, tested to Automotive standards.
Full production tool design and manufacture.
ISO 9001 Quality Management, KPI's, PPAP's
Working towards IATF 16949.
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