2 x 7 axis Kuka robotic milling cells.

Ideal for first off prototypes, trim and comfort development.

Foams milled directly from CAD including Catia

Robotic CNC milling of foams including flexible, rigid, 
& integral skin PU, EPP and Polystyrene.

Flame retardant foams CMHR, CRIB 5, CRIB 7

Prototype foams milled from in-house 
pre-moulded blocks to given hardness and 
density required

Dual hardness seat foams.

Trim wires, frames and Velcro, metal inserts
included in milled parts.

Seat Foams

First off seat foams CNC milled to CAD data, soft foams 4 - 20 kPa, pre moulded blocks, automotive grade, dual hardness with synthetic skin, trim wires, velcro, clips and frames all included, production intent foam seat cushions without tooling costs.

Ideal for prototype, concepts cars and show cars with very rapid lead times of days rather than weeks.

Prototype moulding for H point, trim development and comfort development.

Milled and shipped worldwide.

Ideal for seating, headrests, armrest first off prototype foams

Automotive, Aerospace, Rail, Military, Marine seating development.

Show cars, trim development, prototype seat foams – NO TOOLING.

Pre-moulded foam blocks CNC milled from CAD or reverse engineered samples

Controlled hardness and density - Dual hardness

HR MDI, EPP, Graphite, CMHR, Rigid and Integral Skin foams milled.

Inserts, wires, clips, frames, Velcro, fleece & synthetic skin included.

Hardness test reports supplied with every part.